High Pressure Die Casting Suppliers in India Are Consistently Maintaining Standards and Quality
High Pressure Die Casting (HPDC) is a trusted die casting process for manufacturing precision die cast products for automotive industry. Among three die casting processes, viz. Gravity Die casting, Low Pressure Die Casting, and High Pressure Die Casting, HPDC is the latest and most advanced die casting process primarily used to manufacture complex automotive components. It is also trusted for mass production with minimum downtime which saves overhead and energy to a great extent. In fact, several other industries like maritime, aerospace, railway, and electrical gadget manufacturing also use HPDC profitably. The high pressure die casting suppliers in India working relentlessly for more to meet the surging demand of die cast components in various industries, especially the automotive industry.
HPDC is a trusted process of manufacturing customized components for various kinds of vehicles including commuter bikes, budget cars, luxury bikes and cars, sports bikes and cars, and electric vehicles. HDPC casting suppliers like Rockman Industries have built state-of-the-art manufacturing units where automotive quality components are built maintaining international and local standards.
Advantages of high pressure die casting
Here are some of the key advantages of HPDC:
- Mass production
The high pressure die casting suppliers in India are capable of mass production of die cast components. HPDC is a fast and efficient process. It is used for enhanced production rates when clients need a constant supply of a particular automotive component in high quantity. At Rockman, they have built self-sufficient manufacturing units with multiple component production facilities which means several types of automotive die cast components can be manufactured in large quantities simultaneously.
- Intricate and complex shapes
The HPDC is a trusted die casting process for manufacturing intricate and complex shapes of products with high tolerance or as per the demand of the clients. The new-age automotive industry is developing advanced automobiles with smart looks and enhanced performance. Right from commuter bikes to high-end cars, all types of models are getting advanced technologies in many aspects. In this situation, the demand for intricate and complex components is fairly high. The automotive industry seeks precise specifications of components for optimal performance.
- Optimized dimensional accuracy
HPDC is a precision die casting procedure offering high dimensional exactness and repeatability. The automotive industry expects high dimensional accuracy with tight tolerance for the overall optimized performance of the automotive units.
- Perfect surface finish
HPDC is also known for its perfect surface finish. It offers the smoothest possible metal surface for any kind of component. This is specifically beneficial for the automotive industry where apart from performance style and look are also important. Moreover, fine finishing reduces the pressure on the next-level workers who are engaged in surface finishing and painting.
- Cost-effective production
The high pressure die casting suppliers in India are supplying cost-effective products to the automotive industry. HPDC is a suitable die casting process for large-scale production of any aluminum die cast component. Rockman supplies hundreds of different sie cast products including drive chains, cam chains, sprockets, and alloy wheels to the automotive industry. They have achieved the cost-effective capability with the HPDC process.
- Advanced mechanical properties
In HPDC, the solidification happens rapidly leading to advanced mechanical properties with higher tensile strength, more stiffness, and higher hardness of the mechanical components used in the engines or any other part of a vehicle.
- Reduced wastage
This is another vital aspect of HPDC. The process itself is systematized for reduced wastage of the raw materials. When aluminum alloys are used in die casting, the excess parts of the materials can be recycled efficiently. The clients ultimately benefit.
